Wani abin gani zan yi amfani da shi don yanke Bakin Karfe?

Bakin karfe yana ɗaya daga cikin manyan kayan injin CNC a cikin shagon injin mu. Kafin mu nutse cikin rikitattun yadda ake yanke bakin karfe, yana da mahimmanci mu sabunta fahimtarmu game da wannan kayan aiki iri-iri. Bakin karfe ya yi fice a duniyar karfe saboda abubuwan da yake da su na musamman.

An san shi da tsayin daka ga lalata da tabo, bakin karfe babban zaɓi ne a masana'antu daban-daban, daga kayan dafa abinci zuwa gini. Wannan juriya da farko ta samo asali ne saboda abun ciki na chromium na gami, wanda ke samar da wani nau'in chromium oxide mai wuce gona da iri, yana hana lalata saman ƙasa da kuma dakatar da lalata daga yaɗuwa cikin tsarin ƙarfe.

Idan ana maganar yanke bakin karfe, musamman bakin karfe, fahimtar kaddarorinsa idan aka kwatanta da sauran karafa yana da muhimmanci.

Ƙarfin bakin karfe da ƙarfin juzu'i sun sa ya zama zaɓi mafi ƙarfi da dorewa fiye da aluminium amma ƙarancin sarrafawa ta fuskar zafi.

Idan aka kwatanta da high quality carbon karfe, bakin karfe abu ya kara Cr, Ni, N, Nb, Mo da sauran alloying abubuwa. Haɓakawa na waɗannan abubuwan haɗin gwiwar ba wai kawai inganta juriya na lalata ba, amma har ma yana da wani tasiri akan kayan aikin injiniya na bakin karfe. Misali, bakin karfe martensitic yana da abun ciki na carbon iri ɗaya idan aka kwatanta da AISI 1045 m karfe, , amma dangi machinability ne kawai 58% na AISI 1045 karfe. Austenitic bakin karfe ne kawai 40%, yayin da austenitic - ferrite duplex bakin karfe yana da babban tauri da muni yankan dukiya.

Duk da yake karfe, a gaba ɗaya, abu ne na kowa, ƙayyadaddun halayen bakin karfe dole ne a yi la'akari da shi yayin aikin yanke. Ƙarfin ƙarfi da ƙarfin kayan aikin buƙatun bakin karfe da hanyoyin da za su iya ɗaukar ƙarfin yanayin sa ba tare da lalata ingancin yanke ba.

Yayin da muke bincika hanyoyin da za a yanke bakin karfe, waɗannan bambance-bambance masu mahimmanci za su jagoranci zabin kayan aiki da fasaha, tabbatar da cewa kowane yanke yana da tsabta, daidai, da inganci.

Da ke ƙasa akwai abubuwan 4 don bayyana dalilin da yasa yake da wuyar injin kayan ƙarfe.

1.Large yankan karfi da high yankan zafin jiki

Bakin karfe yana da babban ƙarfi, babban damuwa mai tangential da nakasar filastik lokacin yankan, don haka ƙarfin yanke yana da girma. Bugu da kari, yanayin zafi na bakin karfe ba shi da kyau sosai, yana haifar da raguwar zafin jiki, kuma yawan zafin jiki yakan ta'allaka ne a cikin kunkuntar yanki kusa da gefen kayan aikin, wanda ke saurin lalacewa na kayan aiki.

2.Aiki mai tsanani

Austenitic bakin karfe da wasu high gami bakin karfe ne austenitic tsarin, don haka hali na aiki hardening a lokacin yankan ne babba, wanda yawanci sau da yawa fiye da carbon karfe. Musamman lokacin da kayan aikin yankan ke aiki a cikin yanki mai tauri, rayuwar kayan aiki za ta ragu sosai yayin aikin mashin ƙarfe.

3.Sauki kayan aikin yankan

Dukansu austenitic bakin karfe da martensitic bakin karfe suna da halaye na guntu taurin da high yankan zafin jiki a lokacin CNC machining tsari. Lokacin da guntu mai ƙarfi ke gudana ta saman kayan aikin yankan na gaba, za mu iya samun haɗin gwiwa, walƙiya fusion da sauran al'amuran kayan aiki masu ɗanɗano, wanda zai shafi yanayin ƙarancin ƙarfe na kayan aikin ƙarfe.

4. Kayan aiki yana haɓaka

Bakin karfe gabaɗaya ya ƙunshi manyan abubuwa masu narkewa, babban filastik da babban zafin jiki. Waɗannan fasalulluka suna haɓaka kayan aikin sawa, don haka ana buƙatar canza kayan aikin akai-akai. Sabili da haka, kayan aiki na kayan aiki zai shafi tasirin samarwa da inganta farashin kayan aiki.

Daga sama, za mu iya ganin bakin karfe machining ne mafi wuya fiye da sauran CNC machining karafa, shi wajibi ne don zabar high quality yankan kayan aikin da rage machining gudun dan kadan, don haka tabbatar da ingancin bakin karfe machining.

Kwarewar fasahar yankan bakin karfe na iya bayyana akai-akai azaman babban aiki. Duk da yake yana da fa'ida, ƙarfin kayan da dorewa yana haifar da ƙalubale lokacin da kuke buƙatar yanke daidai.

Makullin samun sakamako mafi kyau shine fahimtar kayan aiki da fasaha masu dacewa. Ko kai ƙwararren mai ƙirƙira ne a cikin kantin injuna ko kuma sabon sana'a, ƙwarewar yadda ake yanke bakin karfe yana da mahimmanci.

Madauwari Saw don Yanke Bakin Karfe

Menene Saƙon Da'ira?

Saƙon madauwari kayan aiki ne mai amfani da wutar lantarki da aka saba amfani da shi don yankan masaku daban-daban, gami da Bakin Karfe. Ya ƙunshi haƙori mai haƙori wanda ke jujjuyawa cikin sauri, yana ba da damar yanke ingantaccen yanke ta kayan kauri ko tarkace. Akwai nau'o'in madauwari iri daban-daban, ciki har da nau'ikan igiya da maras igiya, tare da bambancin girman ruwan wuka da ikon iko.

Zabar Ruwan Da Ya dace

Kafin nutsewa cikin aiwatar da yankan Bakin Karfe tare da zato, yana da mahimmanci a zaɓi ruwan da ya dace. Ba duk madauwari saw ruwan wukake da wannan inganci da takamaiman bayani. Yin amfani da ruwa mara kyau na iya haifar da rashin aiki da yanayi masu haɗari.

Don yankan Bakin Karfe, kuna son carbide-tipped wanda aka tsara musamman don wannan dalili. Waɗannan ruwan wukake suna da matuƙar ɗorewa kuma suna iya jure wa ƙaƙƙarfan yankan tawurin Bakin Karfe.

Zato mai madauwari, wanda aka yi masa gyare-gyare da tsinken ƙarfe, kayan aiki ne mai ɗimbin yawa wanda za a iya amfani da shi ga bakin ƙarfe na bakin ciki da kauri. Makullin shine zaɓi madaidaicin ruwa da kiyaye tsayayyen hannu. Wannan hanya tana da amfani musamman don yanke madaidaiciya ko lokacin aiki tare da manyan guntu na bakin karfe.

Saita Zauren Da'irar Ku

Yanzu da kuka zaɓi abin da ya dace kuma kun ɗauki matakan tsaro, lokaci ya yi da za ku saita madauwari saw ɗinku don yankan bakin karfe. Fara da daidaita zurfin ruwan, tabbatar da cewa an saita shi dan zurfi fiye da kaurin karfen da kuke yankewa. Wannan yana rage haɗarin tartsatsi da lalacewar ruwa.

Tsakanin madauwari galibi suna da saitunan saurin canzawa. Ƙananan gudu gabaɗaya ya fi kyau don yankan bakin karfe don hana zafi da kuma kula da tsawon rai. Tuntuɓi littafin saw ɗin ku don umarnin daidaita RPM.

Kammalawa

Yanke bakin karfe tare da zato mai madauwari fasaha ce mai amfani ga masu sha'awar DIY da ƙwararru iri ɗaya. Ta hanyar zaɓar madaidaicin ruwan wukake, ɗaukar matakan tsaro masu dacewa, da amfani da ingantattun dabaru, zaku iya yin daidai, tsaftataccen yanke a cikin bakin karfe daban-daban. Ka tuna cewa aikin ya zama cikakke, kuma yayin da kake samun ƙwarewa, ƙwarewar yanke bakin karfe za ta inganta kawai. Don haka, samar da madauwari saw ɗinku, bi ƙa'idodin, kuma ku shirya don magance aikin aikin ƙarfe na gaba da ƙarfin gwiwa.

Zabar daidai bakin karfe yankan saw ruwa manufacturer ne kuma ba makawa, HERO ne ƙwararren bakin karfe yankan saw ruwa masana'antun, maraba da sha'awar abokan ciniki su zaɓe mu.