Dry Cut Metal Cold saw vs Abrasive Chop saw

gabatarwa

Ƙarfe ko da yaushe ya kasance tushen masana'anta, ya mamaye sassa daban-daban kamar gini, masana'antar kera motoci, sararin samaniya, samar da injuna, da sauran su.

Hanyoyin yankan ƙarfe na gargajiya, irin su niƙa ko yankan man fetur, yayin da suke da tasiri, sau da yawa suna zuwa tare da haɓakar zafi mai yawa, ƙaƙƙarfan sharar gida, da ƙarin lokacin sarrafawa. Waɗannan ƙalubalen sun haifar da buƙatar ƙarin hanyoyin magance su.

Akwai bambance-bambance da yawa tsakanin zato guda biyu waɗanda yawancin mutane ba su sani ba.

Sai kawai tare da madaidaicin kayan aikin yankan da ke iya samar da daidaitattun yankewa da sauri ba tare da karkatar da kayan ba daidai ba ne kuma mai saurin yanke zai yiwu. Sanyi-yanke da abrasive saws ne biyu daga cikin mafi mashahuri zažužžukan; zabar tsakanin su na iya zama da wahala.

Abubuwa da yawa sun haɗa da, kuma a matsayina na ƙwararren masana'antu, zan yi ɗan haske kan batun.

Teburin Abubuwan Ciki

• Busassun yanke sanyi saws

• Abrasive sara saw

• Bambanci Tsakanin Sanyi Yanke Saw da Abrasive saws

• Kammalawa

Busashen Yanke Sanyi saws

An san busassun bushes ɗin sanyi don daidaiton su, suna samar da tsaftataccen yankewa da yankewa, wanda ya rage buƙatar ƙarin aikin gamawa ko ɓarna. Rashin sanyaya yana haifar da yanayin aiki mai tsabta kuma yana kawar da rikici da ke hade da hanyoyin yankan rigar na gargajiya.

Mabuɗin fasalina busassun yanke sanyi saws sun hada da sumanyan madauwari ruwan wukake, sau da yawa sanye take da carbide ko cermet hakora, wanda aka kera musamman don yankan karfe. Ba kamar na gargajiya abrasive saws, bushe yanke sanyi saws aiki ba tare da bukatar coolant ko lubrication. Wannan tsarin yanke bushewa yana rage yawan samar da zafi, yana tabbatar da cewa daidaiton tsari da kaddarorin karfen sun kasance cikakke.

Ganyen sanyi yana samar da madaidaicin, tsafta, niƙa gama yanke, yayin da tsinken tsinke na iya yawo kuma ya samar da gamawa wanda yawanci ke buƙatar yin aiki na gaba don cire burr da murabba'i bayan abu ya huce. Ana iya matsar da yankan gani na sanyi a kan layi ba tare da buƙatar aiki daban ba, wanda ke adana kuɗi.

Injin da suka dace: Ƙarfe Yankan Sanyi

Kayan yankan: Busassun ƙarfe mai sanyi ya dace da sarrafa ƙarancin gami da ƙarfe, matsakaici da ƙarancin ƙarfe na carbon, simintin ƙarfe, ƙarfe tsarin da sauran sassan ƙarfe tare da taurin ƙasa HRC40, musamman sassan ƙarfe da aka gyara.
Alal misali, zagaye karfe, kwana karfe, kwana karfe, tashar karfe, square tube, I-beam, aluminum, bakin karfe bututu (lokacin yankan bakin karfe bututu, musamman bakin karfe takardar dole ne a maye gurbinsu).

Duk da yake sawaye mai sanyi ba shi da daɗi kamar tsinken sara, yana samar da yanke mai santsi wanda zai ba ka damar gama aikin da sauri. Ba lallai ba ne don jira kayanku suyi sanyi bayan an yanke shi.

Abrasive sara Saw

Sassan zakka wani nau'in kayan aiki ne na wuta wanda ke amfani da fayafai ko ruwan wukake don yanke abubuwa daban-daban, kamar ƙarfe, yumbu, da kankare. Ana kuma san filaye masu ƙyalli a matsayin yankan saws, saran saws, ko saws ɗin ƙarfe.
Zazzage saws na aiki ta hanyar jujjuya faifan abrasive ko ruwan wukake a babban gudun da kuma amfani da matsa lamba ga kayan da za a yanke. Barbasar da ke kan faifai ko ruwan wukake suna lalata kayan kuma suna haifar da yanke santsi da tsabta.

Ba kamar zato mai sanyi ba, ƙwanƙwasa zaƙi suna niƙa ta cikin kayan ta hanyar amfani da diski mai ɓarna da injin mai sauri. Abrasive saws nesauri da inganci, wanda ya sa su zama masu kyau don yanke kayan laushi kamar aluminum, filastik, ko itace. Hakanan ba su da tsada kuma sun fi ƙanƙanta girma fiye da yankan yankan sanyi.
Duk da haka, abrasive saw yana haifar damai yawa tartsatsi, wanda ke haifar da lalacewar thermal da canza launi zuwa kayan aikin kuma yana buƙatar ƙarin aiki ya ƙare. Bugu da ƙari kuma, abrasive saws suna da ɗan gajeren rayuwa kuma suna buƙatar sauye-sauye na ruwa akai-akai, wanda zai iya ƙarawa a kan lokaci kuma ya kara yawan farashi.

An bambanta shi da nau'in ruwa ko diski da yake aiki. Fayil mai ƙyalli, mai kama da waɗanda ake amfani da su akan ƙafafun niƙa amma mafi sira, yana aiwatar da aikin yanke irin wannan nau'in zato. Wurin yankan da motar yawanci ana jera su akan hannu mai juyawa wanda ke haɗe da kafaffen tushe. Don amintaccen kayan, tushe akai-akai yana da ginanniyar vise ko manne.

Yanke faifan yawanci 14 in (360 mm) a diamita da 764 in (2.8 mm) a cikin kauri. Manyan saws na iya amfani da fayafai masu diamita na 16 in (410 mm).

Bambanci Tsakanin Sanyi Yanke Saw da Abrasive saws

Abu daya da ya kamata a yi taka tsantsan shine bambance-bambancen RPM da aka ƙididdige tsakanin ƙafafun abrasive da igiyoyin tipped na carbide. Suna iya zama iri-iri. Sannan mafi mahimmanci, akwai bambance-bambance da yawa a cikin RPM a cikin kowane dangin samfur dangane da girman, kauri da nau'in.

Abubuwan Yanke Shawara

Tsaro

Ganuwa ya kamata ya zama babban abin da aka fi mayar da hankali yayin amfani da zaren yashi don guje wa duk wani haɗarin ido. Nikawar ruwa na haifar da ƙura wanda zai iya haifar da lalacewar huhu, kuma tartsatsi na iya haifar da zafi mai zafi. Sanyi-yanke saws yana haifar da ƙarancin ƙura kuma babu tartsatsi, yana sa su fi aminci.

Launi

Sanyi yankan saw: da yanke karshen surface ne lebur kuma kamar santsi kamar madubi.

Abrasive saws : Babban saurin yankan yana tare da babban zafin jiki da tartsatsin wuta, kuma saman ƙarshen yanke yana da shunayya tare da burrs masu yawa.

inganci

Inganci: Gudun yankan saws na sanyi ya fi sauri fiye da na niƙa saws akan kayan daban-daban.

Don sandunan ƙarfe na 32mm na kowa, ta amfani da gwajin gani na kamfaninmu, lokacin yanke shine kawai 3 seconds. Abrasive saws na bukatar 17s.

Sanyi sawing na iya yanke sandunan karfe 20 a cikin minti daya

Farashin

Ko da yake naúrar farashin sanyi saw ruwan wukake ya fi tsada fiye da nika ruwan wukake, da sabis rayuwar sanyi saw ruwan wukake ya fi tsayi.

Dangane da farashi, farashin yin amfani da tsintsiya mai sanyi shine kawai 24% na abin da ake amfani da shi na Abrasive saws.

Idan aka kwatanta da saran saws, sandunan sanyi kuma sun dace da sarrafa kayan ƙarfe, amma sun fi dacewa.
Takaita

1. Za a iya inganta ingancin sawing workpieces
2. Ƙaƙwalwar sauri da laushi mai laushi yana rage tasirin injin kuma yana ƙara yawan rayuwar sabis na kayan aiki.
3. Inganta saurin sawing da ingancin yawan aiki
4. Aiki mai nisa da tsarin gudanarwa mai hankali
5. Amintacce kuma abin dogaro

Kammalawa

Ko yankan wuya karfe, taushi kayan, ko duka biyu, sanyi yanke saws da abrasive saws ne high-yi sabon kayan aikin da za su iya ƙara yawan aiki. Daga ƙarshe, zaɓin ya kamata ya dogara da buƙatun yankanku na musamman, buƙatu, da kasafin kuɗi.
Anan ni da kaina na ba da shawarar sanyin sanyi, muddin kun fara kuma kun kammala ayyukan yau da kullun.

Ingantacciyar inganci da tanadin farashi da yake kawowa sun wuce abin da Abrasive Saws ke iya kaiwa.

Idan kuna sha'awar injunan yankan sanyi, ko kuma kuna son ƙarin koyo game da aikace-aikace da fa'idodin injin saƙar sanyi, muna ba da shawarar ku zurfafa zurfafawa da bincika fasali da ayyukan injinan sanyi. Kuna iya samun ƙarin bayani da shawarwari ta hanyar bincika kan layi ko tuntuɓar ƙwararrun masu samar da injin sanyi. Mun yi imanin cewa injin gani sanyi zai kawo ƙarin dama da ƙima ga aikin sarrafa ƙarfe na ku.

Idan kuna sha'awar, za mu iya samar muku da mafi kyawun kayan aiki.

Kullum muna shirye don samar muku da kayan aikin yankan da suka dace.

A matsayin maroki na madauwari saw ruwan wukake, muna ba da kayayyaki masu ƙima, shawarwarin samfur, sabis na ƙwararru, kazalika da farashi mai kyau da goyan bayan tallace-tallace na musamman!

A cikin https://www.koocut.com/.

Rage iyaka kuma ku ci gaba da ƙarfin hali! Taken mu ne.