Juyin Juyin Halittar Cermet: Zurfafa Zurfi cikin 355mm 66T Metal Cutting Saw Blade

Bari in zana muku hoton da kila kun san da kyau sosai. Karshen dogon yini ne a shagon. Kunnen ku suna kara, akwai lallausan ƙura, ƙura da ke lulluɓe komai (ciki har da cikin hancin ku), kuma iska tana wari kamar konewar ƙarfe. Kun share awa daya kawai kuna yanke karfe don aikin, kuma yanzu kuna da sauran sa'a na nika da rarrabuwa a gabanku saboda kowane yanki da aka yanke yana da zafi, tarkace. Tsawon shekaru, wannan shine kawai farashin yin kasuwanci. Shawawar tartsatsin wuta daga wani tsintsiya madaurinki ɗaya shine rawan ruwan sama na ma'aikacin ƙarfe. Mun dai karba. Sa'an nan, na gwada a355mm 66T cermet saw ruwaakan tsinken sanyi mai kyau, kuma bari in gaya muku, wahayi ne. Ya kasance kamar ciniki da guduma da chisel don sikelin Laser. Wasan ya canza gaba daya.

1. Gaskiyar Gaskiya: Me Yasa Muke Bukatar Ditch Abrasive Discs

Shekaru da yawa, waɗancan fayafai masu arha, masu launin ruwan kasa sun kasance abin tafiya. Amma bari mu kasance masu gaskiya da zalunci: hanya ce mai ban tsoro don yanke karfe. Ba su yi bayanke; suna niƙa kayan da ƙarfi ta hanyar gogayya. Tsari ne mai ƙarfi, kuma illolin abubuwa ne da muka daɗe muna fama da su.

1.1. My Abrasive Disc Nightmare (Tafi Mai Saurin Sauka Ƙwaƙwalwar Layi)

Na tuna takamaiman aiki ɗaya: layin dogo na al'ada tare da balusters karfe 50 na tsaye. A tsakiyar watan Yuli ne, shagon yana ta kumbura, kuma an ɗaure ni da sarƙoƙi ga ma'aunin zagi. Kowane yanke guda ya kasance mai wahala:

• Nunin Wuta:Wani abin ban mamaki, amma mai ban tsoro, wutsiya zakara na farar tartsatsin wuta wanda ya sa a koyaushe ina duba tsummoki. Mummunan mafarkin mai kashe gobara ne.
• Zafin Yana Kunnawa:Kayan aikin zai yi kururuwa da zafi sosai zai yi haske a zahiri. Ba za ku iya taɓa shi ba na tsawon mintuna biyar ba tare da samun mugun kuna ba.
• Aikin Burr-den:Kowanne. Single. Yanke Ya bar wata katuwar reza mai kaifi wacce sai an kasa. Aikin yankan sa'a 1 na ya juya ya zama marathon na yanke da niƙa na awa 3.
• Ƙunƙarar Ruwa:Fayil ɗin ya fara ne a inci 14, amma bayan yanke dozin dozin, ya yi ƙaranci sosai, yana zurfafa zurfin yanke na da saitin jig. Ina tsammanin na bi ta fayafai guda huɗu akan wannan aikin ni kaɗai. Ba shi da inganci, mai tsada, kuma ba shi da kyau.

1.2. Shigar da Sanyi Yanke Dabba: 355mm 66T Cermet Blade

Yanzu, hoton wannan: Ruwa mai ingantattun hakora 66, kowannensu an ɗora shi da kayan zamanin sararin samaniya, yana jujjuya cikin nutsuwa, saurin sarrafawa. Ba ya niƙa; Yana sare karfe kamar wuka mai zafi ta hanyar man shanu. Sakamakon shine "yanke sanyi" - sauri, mai tsabta mai ban mamaki, ba tare da kusan kullun ko zafi ba. Wannan ba kawai mafi kyawun fayafai ba ne; falsafar yanke ce ta daban. Ƙwararrun ƙwararrun ƙwararrun ƙwararrun ƙwararrun ƙwararrun ƙwararrun ƙwararrun ƙwararrun ƙwararrun ƙwararrun ƙwararrun ƙwararrun ƙwararrun ƙwararru, kamar waɗanda ke da tukwici na Jafananci, na iya ƙetare faifan abrasive ta 20-to-1. Yana canza tsarin aikin ku, amincin ku, da ingancin aikinku.

2. Yanke Takaddun Takaddun Takaddar: Me "355mm 66T Cermet" Ainihin Ma'anar

Sunan da ke kan ruwa ba wai kawai tallan talla ba ne; zane ne. Bari mu fayyace ma'anar waɗannan lambobi da kalmomi a gare ku a cikin shagon.

2.1. Girman Ruwa: 355mm (Ma'auni 14-inch)

mm 355shine kawai awo yayi daidai da inci 14. Wannan shi ne ma'auni na masana'antu don cikakken girman saran saran ƙarfe, ma'ana an ƙirƙira shi don dacewa da injinan da wataƙila za ku yi amfani da su, kamar Evolution S355CPS ko Makita LC1440. Wannan girman yana ba ku damar yankewa mai ban mamaki don komai daga bututun murabba'in murabba'in 4x4 zuwa bututu mai kauri.

2.2. Ƙididdigar Haƙori: Me yasa 66T shine Spot mai dadi don Karfe

The66Tyana tsaye ga hakora 66. Wannan ba lamba ba ce. Yankin Zinariya ne don yankan ƙarfe mai laushi. Ruwan da ke da ƙananan hakora masu tsauri (ce, 48T) na iya fitar da kayan cikin sauri amma yana iya barin ƙarancin ƙarewa kuma ya zama mai ɗaukar nauyi akan sirara. Ruwa mai yawan hakora (kamar 80T+) yana ba da kyakkyawan gamawa amma yana yanke a hankali kuma yana iya toshe shi da kwakwalwan kwamfuta. Hakora 66 shine cikakkiyar sulhu, yana ba da sauri, yanke mai tsabta wanda ke shirye don walda kai tsaye daga zato. Geometry na hakori ma maɓalli ne—da yawa suna amfani da Modified Chip Grind (M-TCG) ko makamancin haka, wanda aka ƙera don yanki ƙarfe mai ƙarfe da tsafta da jagorantar guntu daga cikin kerf.

2.3. Sinadarin Sihiri: Cermet (CERamic + METal)

Wannan shine sirrin miya.Cermetwani abu ne mai haɗaka wanda ke haɗuwa da juriya na zafi na yumbu tare da taurin karfe. Wannan babban bambanci ne daga daidaitattun ruwan wukake na Tungsten Carbide Tipped (TCT).

Gano Kai: TCT Meltdown.Na taba sayi wani premium TCT ruwa don gaggawa aiki yankan da dama na 1/4 "karfe faranti. Na yi tunani, "Wannan shi ne mafi alhẽri daga abrasives!" Ya kasance ... domin game da 20 cuts. Sa'an nan yi kika aika kashe wani dutse. The tsanani zafi generated a lokacin da yankan karfe ya sa carbide tips ya sha wahala daga thermal girgiza, micro-fracturing da dulling, kawai dariya da sauran gefuna. Abubuwan yumbu suna nufin yana riƙe taurinsa a yanayin zafi inda carbide ya fara raguwa.

2.4. Nitty-Gritty: Bore, Kerf, da RPM

• Girman Bore:Kusan a duniya25.4mm (1 inch). Wannan shi ne ma'auni na arbor akan 14-inch sanyi yanke saws. Bincika abin gani, amma fare ne mai aminci.
• Kerf:Wannan shine faɗin yanke, yawanci siriri2.4mm. Ƙaƙƙarfan kerf yana nufin kana vaporizing ƙasa da abu, wanda ke fassara zuwa yanke da sauri, ƙarancin damuwa akan motar, da ƙarancin sharar gida. Yana da tsaftataccen aiki.
• Mafi girman RPM: MUHIMMANCI.An ƙera waɗannan ruwan wukake don ƙananan sauri, manyan magudanar ruwa, tare da max gudun kewaye1600 RPM. Idan kuka hau wannan ruwan a kan mashin mai saurin gogewa (3,500+ RPM), kuna ƙirƙirar bam. Ƙarfin centrifugal zai wuce iyakar ƙira na ruwan wukake, mai yuwuwa ya sa haƙora su tashi sama ko ruwan ruwan ya farfashe. Kar a yi shi. Har abada.

3. The Showdown: Cermet vs. The Old Guard

Bari mu ajiye ƙayyadaddun bayanai a gefe kuma mu yi magana game da abin da ke faruwa lokacin da ruwa ya haɗu da karfe. Bambancin dare da yini ne.

3.1. Kimiyyar "Cold Cut" Ya Bayyana

To me yasa karfe yayi sanyi? Yana da duk game da samuwar guntu. Fayil mai ƙyalli yana juya ƙarfin injin ku zuwa gogayya da zafi, wanda ke jiƙa cikin kayan aiki. Haƙorin cermet kayan aikin micro-machine ne. Yana tsage tsaftataccen karfe. Ilimin kimiyyar lissafi na wannan aikin yana canja wurin kusan dukkanin makamashin thermalcikin guntu, wanda sai a fitar da shi daga yanke. Kayan aiki da ruwan wukake suna da kyau sosai. Ba sihiri ba ne, injiniyan wayo ne kawai - nau'in kimiyyar kayan abu da cibiyoyi kamar American Welding Society (AWS) ke godiya, saboda yana tabbatar da cewa ba a canza kaddarorin ƙarfe na tushe ta hanyar zafi a yankin walda.

4. Daga Ka'idar zuwa Aiwatarwa: Gaskiyar-Duniya Nasara

Fa'idodin da ke kan takaddun takamaiman suna da kyau, amma abin da ke da mahimmanci shine yadda yake canza aikin ku. Anan robar ya hadu da hanya.

4.1. Ƙarshen Ƙarshen Ƙarshe: Ƙarshen Deburring

Wannan shine fa'idar da kuke ji nan take. Yanke yana da tsafta kamar ya fito daga injin niƙa. Wannan yana nufin zaku iya tafiya kai tsaye daga zato zuwa teburin walda. Yana kawar da gabaɗayan mataki mai ratsa rai daga tsarin ƙirƙira ku. Ayyukanku suna yin sauri da sauri, kuma samfurin ku na ƙarshe ya fi ƙwararru.

4.2. Ingantaccen Taron Bita akan Steroids

Gudun ba kawai game da yanke sauri ba ne; kusan lokacin hutu ne. Ka yi tunani game da shi: maimakon tsayawa don canza faifan da ya ƙare a kowane yanke 30-40, za ku iya yin aiki na kwanaki ko makonni a kan igiya guda ɗaya. Wannan shine ƙarin lokacin samun kuɗi da ƙarancin lokaci tare da kayan aikin ku.

4.3. Kalubalen Hikimar gama-gari: Dabarar "Matsalolin Matsala".

Ga wata shawara da ta saba wa hatsi. Yawancin litattafan sun ce, "Ai amfani da tsayayye, ko da matsi." Kuma ga kauri, kayan kayan ado, yayi kyau. Amma na gano hakan babbar hanya ce ta guntuwar haƙora akan cuts masu wayo.
Maganina Mai Sabani:Lokacin yanke wani abu tare da bayanin martaba mai canzawa, kamar ƙarfe na kusurwa, dole ne kugashin tsuntsumatsin lamba. Yayin da kake yanke ƙafar sirara a tsaye, kuna amfani da matsi mai haske. Yayin da ruwan wukake yana ɗaukar ƙafar kwancen kafa mai kauri, kuna ƙara ƙarfi. Sa'an nan, yayin da ka fita daga yanke, ka sake yin haske. Wannan yana hana haƙora surkulle cikin kayan a gefen da ba a tallafa musu ba, wanda shine dalilin #1 na ɓata lokaci ko guntuwa. Yana ɗaukar ɗan ji, amma zai ninka rayuwar ruwan wuka. Amince da ni.

5. Kai tsaye daga Gidan Shago: Amsa Tambayoyin ku (Q&A)

Ina samun tambayoyin waɗannan koyaushe, don haka bari mu share iska.

Tambaya: Zan iya da gaske, da gaske BA zan iya amfani da wannan akan tsohuwar tsinken tsinke na ba?

A: Babu shakka. Zan sake cewa: ƙwanƙwasa cermet a kan 3,500 RPM abrasive saw babban bala'i gazawar da ke jiran faruwa. Gudun zato yana da haɗari mai girma, kuma ba shi da karfin juyi da ƙarfin da ake buƙata. Kuna buƙatar ƙaddamar da ƙananan sauri, babban juzu'i mai yanke sanyi. Babu ware.

Tambaya: Wannan farashin farko yana da tsayi. Shin yana da daraja da gaske?

A: Abin mamaki ne, na samu. Amma yi lissafi. Bari mu ce mai kyau cermet ruwa $150 da abrasive faifai $5. Idan igiyar cermet ta ba ku yanke 800, farashin ku-kowane-yanke kusan centi 19 ne. Idan faifan abrasive ya ba ku 25 mai kyau cuts, farashinsa-kowane yanke shine cent 20. Kuma hakan baya haifar da tsadar lokacin da aka adana akan niƙa da canjin ruwa. Gilashin cermet yana biyan kansa, lokaci.

Tambaya: Me game da sake fasalin?

A: Yana yiwuwa, amma a sami gwani. Cermet yana buƙatar takamaiman ƙafafun niƙa da ƙwarewa. Sabis na kaifi na gani na yau da kullun wanda ke yin igiya zai iya lalata shi. A gare ni, sai dai idan ina gudanar da babban kantin sayar da kayayyaki, farashi da wahalar sake fasalin sau da yawa ba su da daraja idan aka kwatanta da tsawon rayuwar farkon ruwan.

Tambaya: Menene babban kuskuren sababbin masu amfani da su?

A: Abu biyu: Tilasta yanke a maimakon barin nauyin gani da kaifin wuka suyi aikin, kuma ba tare da ƙulla kayan aikin ba. Ƙarfe mai banƙyama mafarki ne mai tsinke hakori.

6. Kammalawa: Tsaya Nika, Fara Yanke

355mm 66T cermet ruwa, wanda aka haɗa tare da gani na dama, ya wuce kayan aiki kawai. Yana da mahimmancin haɓakawa ga duk tsarin aikin ku na ƙarfe. Yana wakiltar sadaukarwa ga inganci, inganci, da ingantaccen yanayin aiki. Kwanaki na yarda da zafin wuta, ɓarna, da rashin daidaitaccen yanayin yankan ƙura sun ƙare.

Yin sauyawa yana buƙatar saka hannun jari na farko, amma dawowa-a cikin lokacin da aka ajiye, aikin da aka ajiye, da kayan da aka ajiye, da farin ciki na cikakkiyar yanke-ba shi da ƙima. Yana ɗaya daga cikin mafi kyawun haɓakawa da ma'aikacin ƙarfe na zamani zai iya yi. Don haka yi wa kanku alheri: rataya injin niƙa, saka hannun jari a fasahar da ta dace, kuma gano abin da yake son yin aiki da wayo, ba mai wahala ba. Ba za ku taɓa waiwaya ba.