Kodi Dry-Cutting for Metal ndi chiyani?

Kumvetsetsa Circular Metal Saws

Monga momwe dzinalo likusonyezera, macheka achitsulo ozungulira amagwiritsa ntchito masamba ooneka ngati disk podula zinthu. Macheka amtunduwu ndi abwino podula zitsulo chifukwa kapangidwe kake kamalola kuti azipereka mabala olondola nthawi zonse. Kuonjezera apo, kuyendayenda kwa tsamba kumapanga ntchito yowonongeka mosalekeza, yomwe imathandiza kuti idutse zitsulo zachitsulo komanso zopanda chitsulo.Kudula ndi njira yodulira zitsulo popanda kugwiritsa ntchito madzi ozizira ozizira. M'malo mogwiritsa ntchito madzi kuti achepetse kutentha ndi kugundana, kudula kowuma kumadalira masamba omwe amapangidwa kuchokera kapena ophimbidwa, zinthu zomwe zimatha kupirira kutentha ndi kugwedezeka kwachitsulo kumapanga. Nthawi zambiri, masamba a diamondi amagwiritsidwa ntchito podula mouma chifukwa cha kuuma kwawo komanso kulimba.

Zozungulira zozungulira zomwe zimagwiritsidwa ntchito pazitsulo zina zidzatulutsa kutentha kwakukulu podula zitsulo zozungulira, aluminiyamu ndi zipangizo zina zapadera; koma nthawi zina m'pofunika kusunga macheka workpiece ndi macheka tsamba ozizira. Pankhaniyi, wapadera The zozungulira macheka tsamba la zinthu tsamba amamaliza macheka, amene ndi ozizira macheka.

Chinsinsi cha kuzizira kwa macheka amatha kusunga workpiece ndi tsamba lamasamba ozizira ndi mutu wapadera wodula: mutu wa cermet cutter.

Mitu ya Cermet cutter imasunga mawonekedwe a ceramic monga kuuma kwakukulu, mphamvu yayikulu, kukana kuvala, kukana kutentha kwambiri, kukana kwa okosijeni ndi kukhazikika kwamankhwala, komanso kukhala ndi kulimba kwachitsulo komanso pulasitiki. Cermet ili ndi ubwino wazitsulo ndi ceramic. Ili ndi kachulukidwe kakang'ono, kuuma kwakukulu, kukana kuvala komanso kuwongolera bwino kwamafuta. Sichidzakhala chiphuphu chifukwa cha kuzizira kwadzidzidzi kapena kutentha. Pakudula, ma serrations a ceramic cutter mutu amatha kutentha mpaka tchipisi, zomwe zimapangitsa kuti tsamba la macheka ndi zinthu zodulira zizizizira.

Cold Sawing Ubwino

Macheka ozizira amatha kugwiritsidwa ntchito podula mawonekedwe osiyanasiyana, kuphatikiza ndodo, machubu, ndi zotulutsa. Makina ozizira ozungulira, ozungulira ozungulira amagwira bwino ntchito zopangira ndi ntchito zobwerezabwereza zomwe kulolerana ndi kutsiriza ndizofunikira. Makinawa amapereka liwiro losinthika la tsamba ndi mitengo yosinthika ya chakudya chopangira liwiro lalikulu komanso zopanda burr, zodula zolondola.Macheka oziziritsa amatha kupanga ma alloys ambiri achitsulo komanso opanda chitsulo. Ubwino wowonjezera umaphatikizira kupanga ma burr ochepa, zowala pang'ono, zowoneka bwino komanso zopanda fumbi.

Macheka ozizira amatha kutulutsa kwambiri pazitsulo zazikulu komanso zolemera - nthawi zina, ngakhale zolimba ngati ± 0.005" (0.127 mm) kulolerana. Macheka ozizira amatha kugwiritsidwa ntchito podula zitsulo zonse zachitsulo komanso zopanda chitsulo, komanso mabala owongoka ndi ngongole. Mwachitsanzo, zitsulo zodziwika bwino zimadzikongoletsa ndi macheka ozizira, ndipo zimatha kudulidwa mwachangu popanda kutulutsa kutentha kwakukulu ndi kukangana.

Zina Zochepa Kumacheka Ozizira

Komabe, macheka ozizira si abwino kwa kutalika pansi 0.125” (3.175 mm). Kuphatikiza apo, njirayo imatha kupanga ma burrs olemera. Makamaka, ndi nkhani yomwe muli ndi ma OD ochepera 0.125 ″ (3.175 mm) ndi ma ID ang'onoang'ono, pomwe chubu chimatsekedwa ndi burr opangidwa ndi macheka ozizira.

Chinanso choyipa pa macheka ozizira ndikuti kulimba kumapangitsa kuti machekawo aziphwanyika komanso kugwedezeka. Kugwedezeka kulikonse - mwachitsanzo, kuchokera ku kusakwanira kwa gawolo kapena kudya molakwika - kumatha kuwononga mano ocheka mosavuta. Kuphatikiza apo, macheka ozizira nthawi zambiri amayambitsa kutayika kwakukulu kwa kerf, zomwe zimatanthawuza kupanga kutayika komanso mtengo wokwera.
Ngakhale kuti macheka ozizira angagwiritsidwe ntchito podula ma aloyi achitsulo komanso opanda ferrous, sikovomerezeka pazitsulo zolimba kwambiri - makamaka, zolimba kuposa macheka okha. Ndipo ngakhale macheka ozizira amatha kudula m'mitolo, amatha kutero ndi magawo ang'onoang'ono ang'onoang'ono komanso kukonza kwapadera kumafunika.

Zomera Zolimba Zodula Mwachangu

Kucheka kozizira kumagwiritsa ntchito tsamba lozungulira kuchotsa zinthu ndikusamutsa kutentha komwe kumapangidwa ndi tchipisi tomwe timapanga ndi tsamba la macheka. Chowona chozizira chimagwiritsa ntchito chitsulo cholimba kwambiri (HSS) kapena tsamba la tungsten carbide-nsonga (TCT) lomwe limatembenuzira ma RPM otsika.
Mosiyana ndi dzinali, masamba a HSS sagwiritsidwa ntchito kawirikawiri pa liwiro lapamwamba kwambiri. M'malo mwake, chikhalidwe chawo chachikulu ndi kuuma, komwe kumawapangitsa kukana kutentha ndi kuvala. TCT masamba ndi okwera mtengo komanso olimba kwambiri ndipo amatha kugwira ntchito ngakhale kutentha kwambiri kuposa HSS. Izi zimathandiza kuti masamba a TCT azigwira ntchito mwachangu kuposa masamba a HSS, kuchepetsa nthawi yodula kwambiri.

Kudula mwachangu popanda kutulutsa kutentha kwakukulu ndi kukangana, zingwe zamakina ozizira zimakana kuvala msanga zomwe zingakhudze kutha kwa magawo odulidwa. Kuphatikiza apo, mitundu yonse iwiri ya masamba imatha kuwongoleredwanso ndipo imatha kugwiritsidwa ntchito nthawi zambiri isanatayidwe. Moyo wautali wa masambawa umathandizira kupanga macheka ozizira kukhala njira yotsika mtengo yodula kwambiri komanso kumaliza kwapamwamba.

Zolakwa Zomwe Muyenera Kuzipewa Mukamadula Zouma Zouma

Pamene mumagwiritsa ntchito tsamba lomwe ndi lolimba kuposa chitsulo, kudula kowuma kungakhale kovuta pa zida zanu. Pofuna kupewa kuwonongeka kapena ngozi pamene mukudula zitsulo, pali zolakwika zina zomwe muyenera kuziganizira:

Liwiro Lolakwika la Blade: Mukawuma-kudula zitsulo, ndikofunika kumvetsera kuthamanga kwa tsamba. Ngati tsamba lanu likupita mofulumira kwambiri, likhoza kupangitsa chitsulo kupindika kapena kusinthasintha ndikuphwanya tsamba lanu. Kumbali ina, ngati ikuyenda pang'onopang'ono, kutentha kumachulukana m'macheka anu ndipo kungawononge.

Kukaniza Molakwika: Onetsetsani kuti mwatsekereza chitsulo chilichonse chomwe mukudula. Zinthu zoyenda ndi zowopsa ndipo zimatha kuvulaza kwambiri.

Mukamagwiritsa ntchito makina ocheka ozizira, ndikofunika kusankha phula loyenera la mano azinthu zomwe zimadulidwa.

Kusankha phula loyenera la mano pa tsamba lanu lozizira kudzadalira:

* Kuuma kwa zinthu

* Kukula kwa gawolo

* Makulidwe a khoma

Magawo olimba amafunikira masamba okhala ndi phula lolimba, pomwe machubu amipanda kapena mawonekedwe okhala ndi tigawo tating'onoting'ono amafuna masamba okhala ndi phula labwino kwambiri. Ngati muli ndi mano ambiri panthawi imodzi, zotsatira zake zimakhala zong'ambika osati kuchotsa chip. Izi zimabweretsa kuwonjezeka kwakukulu kwa kumeta tsitsi.

Kumbali ina, podula makoma olemera kapena zolimba pogwiritsa ntchito phula labwino kwambiri la mano, tchipisi timazungulira mkati mwa mphuno. Popeza timitsempha tokhala ndi mano abwino timakhala ndi timitsempha tating'onoting'ono, tchipisi tosonkhanitsidwa timadutsa mphamvu ya m'matumbo ndikukankhira makoma a zida zogwirira ntchito zomwe zimapangitsa kuti tchipisi tiyime ndikukakamira. Chitsamba chozizira chimayamba kugwira ntchito ngati sichidula, koma ndichifukwa choti sichingaluma ndi matumbo odzaza. Mukaukakamiza kuti mudutse, mudzakhala ndi vuto losadulidwa komanso kumeta ubweya wambiri, zomwe zingapangitse kuti tsamba lanu lozizira liphwanyike.

Chonde dziwani kuti ngakhale kusankha kamvekedwe kake koyenera ndi kofunikira kwambiri, sichokhacho chomwe chimatsimikizira tsamba labwino kwambiri la macheka pakugwiritsa ntchito kwanu.Mofanana ndi zida zina, mphamvu ya macheka ozizira komanso moyo wautali zimatengera mtundu wa kiyi. zigawo monga tsamba. HERO amagulitsa macheka abwino kwambiri chifukwa timagwiritsa ntchito makina opangidwa ndi akatswiri aku Germany kupanga zinthu zathu. Masamba athu adzakuthandizani kudula zitsulo pamapulojekiti osawerengeka.Tingakhale okondwa kuthandiza pa foni!