Impinduramatwara ya Cermet: Kwibira cyane muri 355mm 66T Gukata Ibyuma Byabonye Icyuma

Reka ngushushanye ishusho ushobora kuba uzi neza cyane. Nimpera yumunsi muremure mumaduka. Amatwi yawe arangurura amajwi, hari umukungugu mwiza, wuzuye umukungugu utwikiriye ibintu byose (harimo imbere yizuru ryawe), kandi umwuka uhumura nkicyuma cyaka. Mumaze isaha imwe yo guca ibyuma kumushinga, none ufite irindi saha yo gusya no gutembera imbere yawe kuko impande zose zaciwe ni akajagari gashyushye. Kumyaka, icyo cyari ikiguzi cyo gukora ubucuruzi. Kwiyuhagira kw'ibishashi bivuye kuri chop abrasive byari imbyino yimvura ikora. Twarabyemeye gusa. Hanyuma, nagerageje a355mm 66T cermet yabonye icyumaku gikonje gikwiye gikwiye, kandi reka nkubwire, byari ihishurwa. Byari nko gucuruza inyundo na chisel kuri laser scalpel. Umukino wari warahindutse rwose.

1. Ukuri kwa Gritty: Impamvu dukeneye gucukura disiki zangiza

Kumyaka mirongo, izo disiki zihenze, zijimye zijimye zagiye. Ariko reka tuvugishe ukuri ubugome: ni inzira iteye ubwoba yo guca ibyuma. Ntabwo babikoragukata; basya cyane ibikoresho bakoresheje guterana amagambo. Nibikorwa byubugome, kandi ingaruka ni ibintu twarwanye kuva kera cyane.

1.1. My Abrasive Disc Nightmare (Urugendo Byihuse Hasi Kumurongo)

Ndibuka akazi kamwe kihariye: gariyamoshi yihariye hamwe na vertike 50 ihagaritse ibyuma. Hari hagati muri Nyakanga, iduka ryarabyimbye, kandi ndaboheshejwe umunyururu. Igice cyose cyaciwe cyari ikibazo gikomeye:

• Umuriro Werekana:Umurizo udasanzwe, ariko uteye ubwoba, isake yumurabyo wera ushyushye watumaga mpora nsuzuma imyenda yaka. Ninzozi mbi ya marshal.
• Ubushyuhe buri:Igicapo cyabona induru ishyushye byahinduka ubururu. Ntushobora kuyikoraho iminota itanu utabonye umuriro mubi.
• Burr-den of Work:Buri. Ingaragu. Kata. Usize burr nini, urwembe rukarishye rwagombaga guhagarara hasi. Akazi kanjye ko kumasaha 1 kahindutse marato yamasaha 3 yo gukata no gusya.
• Kugabanuka:Disiki yatangiriye kuri santimetero 14, ariko nyuma yo gukata inshuro icumi, bigaragara ko yari nto, igendana n'uburebure bwanjye bwaciwe hamwe na jig. Ntekereza ko nanyuze muri disiki enye kuri ako kazi konyine. Ntabwo byari byiza, bihenze, kandi birababaje gusa.

1.2. Injira igikonje gikonje: 355mm 66T Cermet

Noneho, shushanya iyi: Icyuma gifite amenyo 66 yakozwe neza neza, buri kimwe kijyanye nibikoresho byimyaka, bizunguruka kumuvuduko utuje, ugenzurwa. Ntisya; ikata ibyuma nkicyuma gishyushye binyuze mumavuta. Igisubizo ni "gukonjesha gukonje" - ifunguro rya mugitondo, rifite isuku itangaje, hafi ya nta gishashi cyangwa ubushyuhe. Iyi ntabwo ari disiki nziza gusa; ni filozofiya itandukanye rwose yo guca. Inzobere zo mu rwego rwa cermet, nkizifite inama zakozwe n’Ubuyapani, zirashobora kurenza disiki ikuraho 20 kugeza kuri 1. Ihindura akazi kawe, umutekano wawe, hamwe nubwiza bwakazi kawe.

2. Kurambura urupapuro rwihariye: Icyo "355mm 66T Cermet" Bisobanura

Izina kuri blade ntabwo ryamamaza ibicuruzwa gusa; ni igishushanyo mbonera. Reka dusenye icyo iyi mibare n'amagambo bivuze kuriwe mu iduka.

2.1. Diameter ya Blade: 355mm (Uburebure bwa santimetero 14)

355mmni metric ihwanye na santimetero 14. Ngiyo nganda yinganda zuzuye zuzuye za chop saw, bivuze ko yagenewe guhuza imashini ushobora gukoresha, nka Evolution S355CPS cyangwa Makita LC1440. Ingano iguha ubushobozi bwo gukata ibintu byose kuva chunky 4x4 kwaduka kugeza kumuyoboro wuzuye urukuta.

2.2. Kubara Amenyo: Kuki 66T ari Ahantu heza kuri Steel

Uwiteka66Tigereranya amenyo 66. Uyu ntabwo ari umubare uteganijwe. Nibice bya Goldilocks byo guca ibyuma byoroheje. Icyuma gifite amenyo make, arakaze (vuga, 48T) arashobora guhita yihuta ibikoresho ariko birashobora gusiga bikabije kandi bigafatwa neza. Icyuma gifite inzira amenyo menshi (nka 80T +) itanga kurangiza neza ariko igabanya gahoro kandi irashobora gufungwa na chip. Amenyo 66 nubwumvikane bwiza, butanga gukata byihuse, bisukuye byiteguye gusudira neza neza. Amenyo ya geometrie nayo ni urufunguzo-benshi bakoresha Impinduka ya Triple Chip Grind (M-TCG) cyangwa isa nayo, yagenewe gukata ibyuma bya fer fer neza kandi ikayobora chip muri kerf.

2.3. Ibikoresho bya Magic: Cermet (CERamic + METal)

Iyi ni isosi y'ibanga.Cermetni ibintu byinshi bivanga guhuza ubushyuhe bwa ceramic hamwe nubukomezi bwicyuma. Iri ni itandukaniro rikomeye na Tungsten Carbide Tipi (TCT).

Ubuvumbuzi Bwihariye: Gushonga kwa TCT.Igihe kimwe naguze icyuma cyiza cya TCT kugirango akazi kihutire gukata ibyapa byinshi bya 1/4 "ibyuma. Natekereje nti:" Ibi biruta abrasive! "Byari ... kubice bigera kuri 20. Hanyuma imikorere igabanuka kumasozi. Ubushyuhe bukabije bwaturutse mugukata ibyuma byari byatumye inama za karbide ziterwa nubushyuhe bwumuriro, kuvunika mikorobe no kugabanya inkombe. Cermet, kurundi ruhande. itangira gusenyuka Niyo mpamvu icyuma cya cermet kizarenga icyuma cya TCT inshuro nyinshi murwego rwo gukata ibyuma.

2.4. Nitty-Gritty: Bore, Kerf, na RPM

• Ingano:Hafi yisi yose25.4mm (santimetero 1). Nibisanzwe arbor kuri santimetero 14 zikonje zikonje. Reba ibiti byawe, ariko ni byiza.
• Kerf:Ubu ni ubugari bwaciwe, mubisanzwe slim2.4mm. Kerf ifunganye bivuze ko urimo guhumeka ibintu bike, bisobanura kugabanuka byihuse, imbaraga nke kuri moteri, hamwe n imyanda mike. Nuburyo bwiza.
• Max RPM: BY'INGENZI.Ibyo byuma byabugenewe byihuta, byihuta cyane, hamwe numuvuduko mwinshi hafi1600 RPM. Niba ushyizeho iki cyuma hejuru yumuvuduko mwinshi (3.500+ RPM), uba ukora igisasu. Imbaraga za centrifugal zizarenga imipaka yagenewe, birashoboka ko amenyo aguruka cyangwa icyuma kimeneka. Ntukabikore. Burigihe.

3. Kwerekana: Cermet na Murinzi wa kera

Reka dushyire kuruhande hanyuma tuvuge uko bigenda iyo icyuma gihuye nicyuma. Itandukaniro ni ijoro n'umurango.

3.1. Ubumenyi bwa "Gukata Ubukonje" Byasobanuwe

None se kuki icyuma gikonje? Byose bijyanye no gukora chip. Disiki ikuraho imbaraga za moteri yawe mu guterana no gushyuha, byinjira mubikorwa. Iryinyo rya cermet nigikoresho cya micro-mashini. Ihanagura neza icyuma cyuma. Fizika yiki gikorwa ihererekanya ingufu zose zumuriromuri chip, hanyuma igasohoka kure yikata. Igicapo hamwe nicyuma biguma bikonje bidasanzwe. Ntabwo ari amarozi, ahubwo ni ubuhanga bwubuhanga-bwa siyansi yubumenyi nkibigo nka American Welding Society (AWS) bishimira, kuko byemeza ko ibyuma byibanze bidahindurwa nubushyuhe bwakorewe muri weld.

4. Kuva mubitekerezo kugeza mubikorwa: Isi-Iratsinda

Inyungu kurupapuro rwihariye ni nziza, ariko icyangombwa nukuntu ihindura akazi kawe. Hano niho reberi ihurira n'umuhanda.

4.1. Ubwiza butagereranywa: Iherezo rya Deburring

Izi ninyungu wumva ako kanya. Gukata birasukuye cyane birasa nkaho byavuye mumashini yo gusya. Ibi bivuze ko ushobora guhita uva kumurongo ukagera kumeza yo gusudira. Ikuraho intambwe yuzuye, ishengura umutima mubikorwa byawe byo guhimba. Imishinga yawe irangire vuba, kandi ibicuruzwa byawe byanyuma bisa nkumwuga.

4.2. Amahugurwa meza kuri Steroide

Umuvuduko ntabwo ari ukugabanuka byihuse; ni hafi yigihe gito. Bitekerezeho: aho guhagarara kugirango uhindure disiki ishaje yashaje buri gabanya 30-40, urashobora gukora iminsi cyangwa ibyumweru kumurongo umwe wa cermet. Nicyo gihe kinini cyo gushaka amafaranga nigihe gito cyo kugereranya nibikoresho byawe.

4.3. Kurwanya Ubwenge Rusange: Tekinike "Impinduka Zitandukanye"

Dore inama zinyuranye ningano. Imfashanyigisho nyinshi zivuga ngo: "Shyira mu gaciro, ndetse nigitutu." Kandi kubintu binini, bimwe, nibyiza. Ariko nasanze aribwo buryo bwiza bwo gukata amenyo mugukata amayeri.
Igisubizo cyanjye kinyuranye:Mugihe ukata ikintu gifite umwirondoro uhindagurika, nkicyuma cyinguni, ugombaibabaigitutu. Mugihe uciye ukuguru kworoheje, ukoresha igitutu cyumucyo. Nkuko icyuma gikoresha ukuguru kwinshi gutambitse, ukoresha imbaraga nyinshi. Noneho, mugihe usohotse gukata, urongera ukoroha. Ibi birinda amenyo kunyerera mu bikoresho ku nkunga idashyigikiwe, iyo ikaba ari yo # 1 itera guta igihe cyangwa gukata imburagihe. Bisaba kumva gato, ariko bizikuba kabiri ubuzima bwawe. Unyizere.

5. Ugororotse uvuye mu iduka: Ibibazo byawe byashubijwe (Q&A)

Ndabazwa buri gihe, reka rero dusukure umwuka.

Ikibazo: Nshobora rwose, mubyukuri NTIBIKORESHEJWE kuri chop yanjye ishaje abrasive?

Igisubizo: Oya rwose. Nzongera kubivuga: icyuma cya cermet kumurongo wa 3.500 RPM abrasive ni kunanirwa gukabije gutegereza kubaho. Umuvuduko wicyuma uri hejuru cyane, kandi ntubura umuriro nugukomera bikenewe. Ukeneye kwihuta-kwihuta, kwinshi-gukonje gukonje gukata. Nta na kimwe kidasanzwe.

Ikibazo: Icyo giciro cyambere kirakomeye. Birakwiriye rwose?

Igisubizo: Nibikomerezwa, ndabibona. Ariko kora imibare. Reka tuvuge ko icyuma cyiza cya cermet ari $ 150 naho disiki ikuraho ni $ 5. Niba icyuma cya cermet kiguha 800, ikiguzi cyawe kuri buri giceri ni amafaranga 19. Niba disiki ikuraho iguha 25 nziza nziza, igiciro cyayo kuri buri giceri ni 20. Kandi ibyo ntanubwo bigira uruhare mubiciro byigihe cyawe wabitswe mugusya no guhinduka. Cermet icyuma cyishyura ubwacyo, igihe.

Ikibazo: Tuvuge iki ku gusubiranamo?

Igisubizo: Birashoboka, ariko ushake umuhanga. Cermet isaba gusya inziga nubuhanga. Serivise isanzwe ityaye ikora inkwi zirashobora kuyisenya. Kuri njye, keretse niba nkora iduka rinini ribyara umusaruro, ikiguzi hamwe ningorabahizi zo kuvugurura akenshi ntibikwiye ugereranije nubuzima bwambere bwicyuma.

Ikibazo: Ni irihe kosa rikomeye abakoresha bashya bakora?

Igisubizo: Ibintu bibiri: Guhatira gukata aho kureka uburemere bwikariso nuburakari bwicyuma bikora akazi, kandi ntugapfundikire igihangano neza. Icyuma cya wobbly nicyuma cyoza amenyo.

6. Umwanzuro: Reka gusya, Tangira gukata

Cermet ya 355mm 66T, ihujwe nicyuma cyiburyo, ntabwo ari igikoresho gusa. Nukuzamura shingiro kubikorwa byawe byose byo gukora ibyuma. Yerekana kwiyemeza ubuziranenge, gukora neza, hamwe nakazi keza. Iminsi yo kwakira imiterere yumuriro, ivurunganye, kandi idakwiye yo gukata nabi irarangiye.

Gukora switch bisaba ishoramari ryambere, ariko kugaruka-mugihe cyakijijwe, akazi kazigamye, ibikoresho byazigamye, numunezero mwinshi wo kugabanuka neza - ni ntagereranywa. Nimwe mubintu byubwenge bizamura cyane ibyuma bigezweho bishobora gukora. Wikorere rero: umanike urusyo rusya, ushore imari muburyo bukwiye, kandi umenye icyo wumva gukora gukora neza, bitagoye. Ntuzigera usubiza amaso inyuma.